Powerful gears in rolling mills - Machine Design

Powerful gears in rolling mills. March 1, 2000. After many years of service, the gears in a hot-strip rolling mill must be replaced. But, the new gears face a dual challenge. Raymond J. Drago and ...

Ball Mill Maintenance & Installation Procedure

Establish vertical and horizontal centerline of mill and pinion shaft against the effects of this, we recommend that the trunnion bearing sole plate be crowned so as to be higher at the center line of the mill. This is done by using a higher shim at the center than at the ends and tightening the foundation bolts of both ends. Ball Mill Sole Plate

Mill drives: the desire for increased power and ... - Siemens

For single pinion and dual pinion drives, with 21 MW now a distinct possibility, the probability of pinion changes to a higher mill speed should always be considered when set-ting gear ratios, service factors, and motor power ratings. For gearless drives, motor torque output at the maximum desired operating mill speed and ball charge volume has ...

Pinion Shaft - an overview | ScienceDirect Topics

The gearless drive design was not applied to the mills in the mineral industry until 1981 when the then-world's largest ball mill, 6.5 m diameter and 9.65 m long driven by a 8.1 MW motor, was installed at Sydvaranger in Norway (Meintrup and Kleiner, 1982).

Ball Mill Girth Gear and Pinion Alignment - CR4 Discussion ...

Re: Ball Mill Girth Gear and Pinion Alignment. 08/27/2011 2:07 AM. pinion alighnment is done by coating the pinion with a lead based grease. after rotating the drum, the grease marks will show the contact area. the pinion should contact the girth "ring" near the center of the gears. Login to Reply. TonyS.

INTELLIGENT GEARING SYSTEM – SOLUTION TO UNDERSTAND …

constant. The amount of ball charge in the mill is a function of the condition of the mill liners. The mill drive system consists of the main mill motor, the main reduction gear box, mill pinion and girth gear. The mill is also equipped with a barring drive which is either connected to the main drive reduction unit or alternatively mounted at ...

Motor Sizing Calculations - Alaa Khamis

Calculate the value for load torque, load inertia, speed, etc. at the motor drive shaft of the mechanism. Refer to page 3 for calculating the speed, load torque and load inertia for various mechanisms. Select a motor type from AC Motors, Brushless DC Motors or Stepping Motors based on the required specifications.

KILN DRIVE APPLICATION CONSIDERATIONS - Cimentec

Figure 5 - Traditional Girth, pinion planetary gearbox kiln drive A recent installation for a 2500 MTD clinker plant uses a 2 pier support design kiln having a diameter of 13.6 ft and a length of 157 ft and is powered by a conventional girth gear and 2 x 335 hp DC drives. Not to be dismissed is the friction drive which for two

Gears And Pinion For Ball Mill | Crusher Mills, Cone ...

how to align ball mill pinion to drive motor-[crusher and mill] Ring-geared mill drives Single and dual pinion. SAG and ball mill applications and are able … Now, the driving system of grinding ball mill is the gear drive. …

Ball Mill Pinion - Vibration Analysis & Machinery ...

I have an issue with a gear drive on a ball mill. 2XGM is rising and i have sidebands at 107cpm and I don't know why they are at 107 (not relevant to any turning speeds ect.) I checked the root clearance a week ago and the inboard is about a .066 smaller than the outboard. The pinion is 24" long and has 24 teeth. It is obvious i have misalignment.And there is obvious spalling …

how to align a ball mill pinion and girth gear | Mining ...

how to align ball mill pinion to drive motor-[crusher and mill] GEAR GIRTH. Ball mill 9000 HP Motor speed 990 rpm Mill speed 14 rpm … I have been asked to align the pinion-gear on an 8' x 24' SAG mill. ...

High Vibration Ball Mill Duel Pinion Drive - Mechanical ...

A vibration survey was carried on this Ball Mill with a duel pinion drive. The vibration is high in all planes on both sides of the Mill or both pinion drives. The measurements were similar in velocity on the motor, gearbox and both pinion bearings. The recommendations for repairs was close to exactly the same for both drives.

How to do the alignment of shafts, compressors ... - YouTube

Concepts of Alignment. How to do the alignment of different machines. DIY. Tutorial."Shaft alignment training","pump-motor alignment training","motor al...

cement mill kegagalan pinion fotografi | Menghancurkan ...

kritikal speed pada ball mill, how to align ball mill pinion to drive motor, grinding ball mill. home gt; gt ... cement mill pinion bearing photo – samac. cement mill pinion bearing photo description : brilliance at work! shafts, reducer, engine the kiln must be stopped due to definition digital photography, Rincian lainnya atau ...

Ring-geared mill drives - Grinding | ABB

Ring-Geared Mill Drives - Flexible and smooth operation - Brochure (English - pdf - Brochure) Copper Mountain: Overview on the grinding mills and their dual pinion mill drives (English - pdf - Technical publication) Measuremens at a state of the art 2x5 MW dual pinion mill drive (English - pdf - Technical publication)

How to install and align the girth gear and pinion - prmdrive

Grouting the anchor bolts of the pinion device once. After the primary grouting strength reaches 70% of the design strength, use the auxiliary drive plate to grind, and retest the runout of the big gear ring again, and then start the fine alignment of the pinion.

align ball mill pinion gears - BINQ Mining

how to align ball mill pinion to drive motor-[crusher and mill]. Ring-geared mill drives Single and dual pinion.SAG and ball mill applications and are able … I have been asked to align the pinion-gear on an 8′ x 24′ SAG mill. … »More detailed

How to Set Pinion Angle - YouTube

Dave has set up around 1,000 ( yes we know that's not 5k :) rear suspensions for drag racers. Here he is going to share a little bit of his knowledge and exp...

for Aligning and Maintaining Large'Ring ... - Gear Technology

Fig. 5 illustrates the pinion temperature distribution of a gear set having optimum alignment. The temperature gradient. which is the temperature at Position 1 minus the temperature at Position 5, is zero indicating that the load int,ensity is the same on both ends of th pinion. Position 1 is taken toward the mill end of the pinion face.

Grinding Mills - Harcliff

GRINDING MILLS – BALL Mills, SAG Mills, AG Mills & ROD Mills. We refurbish, design and manufacture an extensive range of high-quality mills and mill components to exacting standards, offering you a turnkey service that's backed by two decades of engineering expertise. BROCHURE. Finite Element Analysis (FEA) Ball Charge Trajectory Modelling ...

HAVEC - Ball Mill Alignment

BALL MILL ALIGNMENT. Ball mills are rotary equipment with relatively high speed of operation commonly used at industry. In fact, due to this higher speed of rotation all the components: pinions, gears, main and auxiliary drives has to be set in a very precise way. Mutual, correct positioning of such elements guarantees their durable and long ...

Gearless mill drives - Grinding | ABB - Mining

Gearless mill drive system (GMD) Go gearless to meet your business objetives by exceeding standard availability targets in your grinding operations. ABB's GMD is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills, This 'workhorse' for grinding operations combines a robust ...

TECHNICAL How to Spec a Mill Gear - Power Transmission

single- or dual-motor configurations. In this type of application, the pinion is mounted on pillow blocks driven by a low-speed motor or a motor and en-closed gear drive. The gear is mounted on the mill using a flange bolted con-nection (see Figure 2 for one type of flange installation). Both the center distance and alignment are adjustable

Solution of a Serious Repetitive Vibration Problem on a ...

Solution of a Serious Repetitive Vibration Problem on a 4500-hp Single-Pinion Synchronous Motor Ball Mill Drive Abstract: Vibration problems which occur after some considerable period of operation are often solved by simply replacing or repairing worm system components.